Best Gaming & Office Chairs for Comfort - Boulies Chairs

Office Chair Explosion Incidents: Causes and Solutions

Emma Johnson
25 February 2025
Office Chair Explosion Incidents: Causes and Solutions

Table of Contents

Office chair explosions, though rare, can be dangerous.

In this article, we will explore the main causes of office chair explosions, how to spot warning signs, and most importantly, how you can take actionable steps to prevent such incidents.

Whether you're buying a new chair or looking to maintain your current one, knowing these risks and solutions can ensure your office experience remains safe and secure.

How Can an Office Chair Explode?

How Can an Office Chair Explode?BouliesEP460

While it might sound surprising, office chairs can indeed explode under certain circumstances.

The main reason for these occurrences is the gas lift cylinder, which enables the chair to modify its height.

The gas lift operates using pressurized gas or air, and if the cylinder is compromised, it may lead to a sudden pressure release, which could trigger an explosion.

How Can One Prevent Office Chair Explosions?

Buy from reputable manufacturers.

One of the most effective ways to avoid the risk of an office chair explosion is to invest in a chair from a trusted manufacturer or reputable retailer.

At Boulies, we take safety seriously and offer premium, high-quality office chairs designed with the best 4-stage gas bars and advanced gas lift technology to minimize the risk of failure.

Our chairs undergo strict testing for durability and reliability, ensuring a safer office experience.

Inspect the Gas Lift Regularly

Regularly inspect the gas lift cylinder for any signs of wear, rust, or cracks.

Spotting these issues early, such as leaking gas or difficulty adjusting the height, can prevent potential malfunctions and keep the chair in a good working state.

Replace damaged gas cylinders.

Identifying these problems early, like gas leaks or trouble with height adjustments, can prevent possible malfunctions and maintain the chair in proper working condition.

Use the chair the right way.

Always follow the weight capacity guidelines specified by the manufacturer. Avoid excessive weight load or misuse that could potentially damage the gas cylinders.

How Can One Prevent Office Chair Explosions?

Keep the chair away from heat and impact

Avoid leaving your chair in direct sunlight exposure or near heat sources. Also, protects the chair from physical impacts that could damage the gas lift or other components.

Find the right chair for you

  • Material: Select a chair constructed from strong, premium materials that can withstand wear and resist corrosion.
  • Weight and Support Capacity: Always verify the chair’s weight limit prior to use, and ensure it offers sufficient support for your body.
  • Gas Spring Mechanism: Choose chairs equipped with dependable gas spring mechanisms that provide seamless and steady height modifications without the chance of malfunction.
  • Safety and Dependability: Seek safety certifications and design elements that guarantee the chair won't fail unexpectedly during regular use.
  • Installation Simplicity: Make sure the chair is simple to put together and includes clear guidance, since incorrect assembly may result in problems with the gas lift or other parts.
5 Possible Causes of Chair Explosion

5 Possible Causes of Chair Explosion

Faulty Manufacturing or Design Flaws

One of the leading causes of office chair explosions is defective manufacturing or poor design.

Chairs that are built with low-quality materials, poorly constructed gas lifts, or low safety standards are more likely to fail.

As a result, purchasing fromreputable manufacturers, such as Boulies, ensures that you’re investing in a chair designed with safety and durability in mind.

Misuse of the Chair

Misusing the chair, whether intentionally or accidentally, can significantly increase the chances of an explosion.

Activities like bouncing, leaning back too far, or using the chair as a step stool create excessive pressure on the gas lift and other components.

Hence, it’s important to treat your chair with care and follow the manufacturer’s guidelines for proper usage.

Overloading Beyond Weight Capacity

As mentioned above each office chair has a specific weight limit, and exceeding that capacity can lead to dangerous consequences.

This is why it’s crucial to check the weight capacity of any chair before use.

Physical Damage or Impact

Even minor impacts can weaken the structure of an office chair.

Dropping the chair, bumping it against hard surfaces, or even repeatedly moving it over rough terrain can damage the gas lift or other components.

Hence, it’s recommended to handle your office chair with care and inspect it regularly for signs of damage.

Exposure to Extreme Heat

Heat is a silent yet dangerous factor that can compromise an office chair’s safety.

Gas lifts contain pressurized air or nitrogen, which can expand when exposed to high temperatures, increasing internal pressure.

Thus, store and use your chair in a controlled environment, and avoid placing it near heat sources like radiators or direct sunlight.

Find the right chair for you

5 Recognizing Warning Signs

Hissing or Leaking Sounds

A hissing or leaking sound coming from the gas lift is one of the most obvious warning signs of a problem.

This typically indicates that there is a gas leak within the cylinder, which can lead to a reduction in internal pressure.

If you hear this sound, it's crucial to stop using the chair immediately, and seek professional repair as soon as possible.

Difficulty Adjusting Height

If you're finding it hard to adjust the height of your chair or if the chair drops unexpectedly when you adjust it, this is a clear sign that the gas lift mechanism is malfunctioning.

When this happens, the risk of an explosion or sudden collapse increases, so it’s important to address this issue before continuing use.

Visible Rust or Corrosion

Rust and corrosion on the gas cylinder can make it more prone to failure, as it compromises the material's integrity.

Regularly inspect the chair, particularly the gas lift, and base, for any signs of rust or corrosion. If you notice any, it’s time to replace the damaged components.

Unstable Seat Height

If your seat height is unstable and the chair doesn’t hold its position properly, this is a critical warning sign.

An unstable seat height can occur due to a malfunctioning gas lift, which may not be able to lock in place.

This issue often arises when there is internal damage to the gas lift cylinder or when the mechanism becomes overused.

Unusual Noises During Use

Unusual noises such as popping, grinding, or squeaking can be indicative of a problem within the chair’s mechanisms, particularly the gas lift or the wheels.

If the noises persist, it’s advisable to inspect the chair further or have it professionally checked to avoid further damage or potential failure.

What is the safe method for disposing of a defective gas cylinder?

Frequently Asked Questions About Office Chair Explosion Incidents

Can office chairs really explode?

Yes, although these incidents are rare, office chairs can explode due to faulty or poorly manufactured gas lift cylinders.

These cylinders contain compressed air or gas, which, if compromised, can lead to explosions.

Has anyone been seriously injured due to an office chair explosion?

There have been rare reports of injuries, particularly when low-quality gas lifts rupture with force. However, such incidents don’t occur when using certified chairs.

Are all office chairs at risk of explosion?

No, only chairs with poor-quality gas lifts or those subjected to extreme damage pose a risk.

High-quality chairs from reputable brands like our Boulies chairs are equipped with top-tier 4-stage gas lift cylinders, rigorously tested for maximum safety and durability.

What actions should I take if the gas cylinder of my office chair begins to leak or produce sounds?

If you hear hissing noises, detect gas leaks, or have trouble changing the height, cease using the chair right away.

Swap out the gas cylinder for a premium replacement or reach out to the manufacturer for help.

What is the safe method for disposing of a defective gas cylinder?

Do not dispose or burn the cylinder. Reach out to nearby recycling or hazardous waste disposal services.

Alternatively, if feasible, send it back to the manufacturer or seller for appropriate disposal.

How to Protect Yourself from Office Chair Incidents

Wrapping Up: How to Protect Yourself from Office Chair Incidents

Although office chair explosions are uncommon, they can pose a risk if adequate precautions are not taken.

Identifying the reasons, such as defective gas lift systems, excessive loading, and physical impact, are the first steps in reducing the risk.

By purchasing durable, trustworthy chairs such as those from Boulies, consistently checking your chair’s parts, and adhering to safety protocols, you can greatly lower the risk of this occurrence.

Moreover, selecting a chair that meets your requirements and is designed with safety considerations guarantees comfort and longevity.

By remaining vigilant and knowledgeable, you can experience a safer, more pleasant work environment while lowering the dangers linked to office chair explosions.

Please share this article if you like it!
Other Articles
Your Shopping Cart

You don't have any items in your cart yet.

To add a chair to your cart, choose one and click its "Add to Cart" button.

  • Please ensure you've accurately completed all shipping information and selected your preferred shipping method. The option to choose a payment method, including Klarna, should present itself on the subsequent page.
  • Under normal circumstances, it will take up to 1 working day for your order to be processed and 2-5 working days for your package to be fulfilled and delivered, depending on your location.
  • Standard shipping is free for all online orders. Or you can upgrade your shipping method for an additional charge.
  • Each time an item ships from our warehouse, we'll send you an email that includes the shipping carrier's name and your order's tracking number. You can click the link in the email to track the status of your package on the carrier's website. Also, you can find the shipping information in your account - order detail.
  • Yes. But we will provide the instructions when the chair is delivered.
Total £££
Guaranteed safe & secure checkout
Credit card payments are processed securely via Stripe.
Amazon American Express Apple Pay Diners Club Discover Google Pay Mastercard PayPal Shop Pay Venmo Visa
Didn't find what you were looking for? Need more help? Contact us or drop us an email at support@boulies.com.